High-speed smokeless knife cutting machine

I. Product Overview

The high-speed smokeless knife cutting and sewing all-in-one machine is a revolutionary equipment for post-processing of woven bags. It is specially designed for the production of PP, PE and film-coated woven bags. It innovatively integrates smokeless hot cutting and automatic sewing technology to realize a full-process integrated operation from tube cloth feeding, automatic deviation correction, precise cutting to sewing bottom collection. The equipment is designed to be linked with a high-frequency smokeless cutter head and an intelligent sewing system. When cutting, it completes cutting at an instant high temperature and simultaneously seals the edges with hot melt. The built-in negative pressure purification module completely absorbs trace gases generated during processing, and the entire process is smoke-free and odor-free. The fuselage is equipped with an industrial-grade servo drive system and cooperates with the PLC centralized control system, which can flexibly adapt to the production needs of woven bags of different specifications. It can efficiently handle everything from flat bags to valve bags. It is the core equipment to solve the pain points of traditional production of "dispersed processes and low efficiency".

2. Core advantages

1. High-speed integration and efficiency improvement: Seamlessly connect the two key processes of cutting and sewing, eliminating the semi-finished product circulation link, and improving production efficiency by 3-5 times compared with traditional separate equipment. With the continuous feeding mechanism, stable mass production can be achieved 24 hours a day, greatly increasing the production line capacity.

2. Smokeless and environmentally compliant: The cutting head and purification system start simultaneously, and volatile substances are filtered in real time. The workshop environment meets national environmental protection standards, which not only avoids operators from inhaling harmful gases, but also helps enterprises stay away from environmental compliance risks and create a green production workshop.

3. Intelligent and Labor-Saving: Equipped with a high-definition touchscreen interface, parameter settings are intuitive and convenient, and it supports specification memory. The system automatically adjusts parameters when changing products, and novices can be trained quickly. One person can operate the entire machine, reducing labor input by 80% compared to traditional production methods.

4. Stable and outstanding quality: The special alloy blade ensures a smooth and even cut edge without loose threads or burrs. The sewing system automatically controls the thread tension, resulting in uniform and strong stitches. The sealing and weather resistance of the finished bag are significantly improved, effectively reducing subsequent packaging material leakage and loss.

3. Application fields

With its highly integrated features, the equipment is widely adaptable to various woven bag production scenarios: in the agricultural sector, it efficiently completes the cutting and sewing of fertilizer bags, seed bags, and feed bags, and the strong edge sealing prevents leakage during transportation; in the industrial sector, it precisely matches the high-intensity processing requirements of cement bags and building material packaging bags, and the wear-resistant stitches are suitable for heavy handling; in the grain storage sector, it is used for processing rice bags and flour bags, and the absence of loose fibers avoids contamination of food; at the same time, it is also suitable for the mass production of products such as color-printed laminated bags and express logistics bags, balancing quality and efficiency.